The easiest methods for cutting sheet metal panels are not necessarily the simplest.
													
																	Easy way to cut aluminum sheet. 
									
	
		
	
																	Use wood as a backing piece to help push the chisel through the metal and prevent the chisel s tip from wearing. 
																	Tired of getting fingers cut on sheet metal while using tin snips. 
																	Making accurate cuts on aluminum rods tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal check the label. 
																	Easy ways to cut sheet metal panels. 
															
													
									
	
		
	
																	3 packs aviation snip set sheet metal cutter straight left and right cut offset tin cutting shears with forged blade for steel aluminum leather copper with storage bag 4 1 out of 5 stars 24 19 99 19. 
																	Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. 
																	If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface. 
																	There are several ways to cut corrugated metal. 
															
													
									
	
		
	
																	How to cut thin aluminum. 
																	This weakens the aluminium and creates a fracture line. 
																	Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. 
																	Use a pair of snips if you want to avoid power tools altogether and are working with thinner more flexible metal or need to make curved cuts. 
															
													
									
	
		
	
																	Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. 
																	Check out this video. 
																	If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. 
																	While these methods result in controlled accurate cuts with limited.